Improved and more cost-effective build processes: proven MTU monitoring solution for use in EOS systems
Munich, Jan 20, 2015 – EOS, the global technology and quality leader for high-end additive manufacturing (AM) solutions, and MTU Aero Engines, Germany's leading engine manufacturer, are closely cooperating to develop quality assurance measures for metal engine components using additive manufacturing. The two companies have now signed a framework agreement for the joint strategic development of their technologies.
The first result of these joint endeavors is the optical tomography (OT) developed by MTU, an ideal and powerful complement to the modular EOS monitoring portfolio. In addition to several sensors that monitor the general system status, the camera-based OT technology controls the exposure process and melting characteristics of the material at all times, to ensure optimum coating and exposure quality.
Dr. Adrian Keppler, head of sales and marketing (CMO) at EOS says, "MTU and EOS have been working intensively for several years, and this collaboration is now about to develop into an even closer, partner-based technological cooperation, centered on their quality assurance tool. The OT solution enables us to perform an even more holistic quality control of the metal additive manufacturing process—layer by layer and part by part. A very large proportion of the quality control process that previously took place downstream can now be performed during the manufacturing process, with a considerable saving in quality assurance costs. This also allows us to satisfy a central customer requirement in the area of serial production."
Thomas Dautl, head of production technologies at MTU in Munich adds, “By employing the quality-assurance system developed by us for use in serial production, EOS is backing an industrially proven solution for its Direct Metal Laser-Sintering (DMLSTM) process. It has proven itself in practical testing and we now intend to make it available to other customers too." MTU has been amassing experience over several years by deploying the tool on EOS systems; not only does this ensure comprehensive transparency but it also provides a quality analysis method for the entire manufacturing process and supports its full documentation. Says Dautl, "In this way, EOS and MTU are jointly furthering the qualified use of additive manufacturing in aerospace engineering while also reducing costs. The monitoring solution represents a value enhancement not only for the EOS technology but for each and every customer as well."
Quality assurance is especially important in the field of serial production, because it is vital both for ensuring repeatable high component quality and for continually reducing the quality control costs of components made using the technology, which ultimately serves to reduce unit costs. The system settings and process parameters are constantly monitored in the ongoing manufacturing process on EOS systems, to ensure that system and manufacturing process conditions are ideal for maximum component quality.
About MTU Aero Engines
MTU Aero Engines is Germany's leading engine manufacturer and has been a key player in the global engine industry for 80 years. It engages in the development, manufacture, marketing and support of commercial and military aircraft engine modules and industrial gas turbines. The company is a technological leader in low-pressure turbines, high-pressure compressors, turbine center frames, manufacturing processes and repair techniques. Figuring significantly among MTU's core competencies are the maintenance, repair and overhaul (MRO) of commercial engines and the service support it provides for industrial gas turbines. These activities are combined under the roof of MTU Maintenance, which is one of the world’s largest providers of commercial engine MRO services. MTU operates affiliates around the globe; Munich is home to its corporate headquarters.
Founded in 1989, EOS is the global technology and quality leader for high-end Additive Manufacturing (AM) solutions. As the leading pioneer of Direct Metal Laser-Sintering (DMLS™) technology, EOS also provides a unique polymer AM portfolio. For these industrial 3D Printing processes, EOS offers a modular solution portfolio including systems, software, materials, technical and consulting services. EOS is the partner of choice for industrial AM production, enabling sustainable solutions for the industry. Customers utilizing EOS AM solutions gain many benefits from the paradigm-shifting technology: lightweight structures, cost reduction based on functional integration, individualization as well as accelerated product development and production.
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